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Fine Ocean Infrared Thermal Image Inspections Services


Ship predictive and preventive maintenance(PDM)


According to the risk of trouble figure, if we take a time-based regular maintenance, we will find out that, in starting and aging period, inadequate maintenance will conduct much more equipment failures, and in stabilization period, excessive maintenance will cause inefficient maintenance.

Predictive and preventive maintenance(PDM) is a condition-driven preventive maintenance procedure. PDM maintenance is based on the comparison of actual equipment temperature and vibration, which is tested by instruments such as infrared thermal imager and vibration analyzer, with standard equipment conditions. Than decide how to take on the maintenance program.

Cost down

According to the FEMP research, a worked well PDM program compared with time-based maintenance program, we can save maintenance fees about 30% to 40%. From the other independence research, we can benefit from PDM maintenance as listed items

  1. Return of investment: 10times
  2. Maintenance fees depress: 25% to 30%
  3. Rate of avoid equipment failures: 70% to 75%
  4. 35 to 45% receded time of sudden shut down: 35% t0 45%
  5. Increase of output: 20% to 25%

The predominance of minor infrared thermal inspection services

    • Infrared thermal image inspection combined with vibration analyze, power quality inspection and other PDM inspection services
    • Experienced engineers who have international infrared thermal image inspection certification
    • We use the latest high-end infrared thermal imager to help you find out much more details
    • We can offer the trend analysis for the key equipment, which is used patented software of minor
    • Most important: we do not only shot out the hot spots, but also to analyze the equipment running status.


    Infrared thermal image inspection service introduction

    Faced with mass of complex mechanical equipment and electrical systems, such as transformers, bus bar, air switch and numerous electrical contact parts, how to quickly shot out the hidden troubles? How to reduce suddenness equipment failures through the maintenance program?

    Temperature anomalies always are the characters of hidden equipment failures. The change in temperature usually means the failures occurred. Infrared thermal image inspection can simultaneously detect the surface temperature of the equipment, which can help us quickly find out temperature anomalies. With the power and harmonic analyzer, vibration analyzer and other inspection tools, we can accurately identify the real reason of abnormal temperature, which hints the hidden troubles.

    Higher maintenance efficiency:

    Quickly find out? hidden troubles: Though the infrared thermal image inspection, we can quickly scan out the surface temperature of various parts of equipment, more accurate find out hidden troubles, prevent miss inspection.

    No influence to running equipment: Infrared thermal image inspection don¡¯t need shut down the process, no influence to the system running, fully accord with the Non Destructive Testing£¨NDT£© requirement.

    Security inspection method: the inspecting engineer and equipment don¡¯t touch any equipment when they are taking the infrared thermal image inspection, which means that it will never take any accidents such as electric shock, burned during the inspection procedure.

    Illustrated inspection report: We can offer detailed inspection report according customer requirements, including infrared thermal images, visible photos, analyze of the problems and other parameters. So you make a quick decision due to the powerful report.

    Trend analysis of equipment status: If you repeatedly adopt our inspection service, you will be entitled to use our PDM management software, which can offer you the trend analysis of key equipment status. You can take better maintenance program based on the trend analysis.



    Infrared thermal image inspection service report

    Name Generator 1 ACB panel

    Equipments information

    Place main switch board Nameplate MCC-202

    Pattern Breaker Load 300A

    Used year Three years Maintenance No

    THERMAL IMAGE ONSITE IMAGE

    INSPECTION ENVIRONMENT

    Air temp 28¡ãC Humidity30 %

    Wind speed 0m/s Distance1.5 m

    Weather Indoor

    Image information

    Pattern

    Emissivity

    Max (¡ãC)

    Min (¡ãC)

    Avg (¡ãC)

    Marker A0

    0.95

    44.3

    39.4

    41.0

    Marker A1

    0.95

    93.8

    74.3

    84.1

    Marker A2

    0.95

    65.8

    54.1

    59.4

    Problem description

    Load unbalance is serious. The fuse¡¯s temperature difference between phase A and B is close to 49¡ãC, and phase B fuse temperature is too high.

    Recommended action

    Repair priority: Mid

    Advise:

    Recommend checking the load status, and pay attention to phase B fuse to make sure it¡¯s working well.

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